Posted: Sep 30 2008 at 6:37am | IP Logged
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Sorry its a little late to give you your answer, but here goes..
I had the same issue on my Navara D22 (2004)
When the steering is on full lock there is a steering stop bolt which touches a plate.
So when your parking or turning on full lock and go over a bump you get a grinding squeak / clunking noise!! right...
On my vehicle they fit a domed chrome plated plastic nut covers and heavily grease the contact plate and the nut. So basically when on full lock the greased plastic rubs against the greased plate.. = no noise.
After a few miles of wear and tear the grease is normally dried out and the plastic cap worn away, so you have metal to metal contact.
To fix it.. buy new steering buump stops (plastic covers) should only be a few bucks form the dealer, replace these and heavily grease the contact points...
I also adjusted my bump stops down a little bit, in another forum i was told to set them at 25mm not 35mm it gives you a little more turn on thevehicle before the grinding takes place.. (But adjusting your steering turn is not for everyone, so make sure you know what your doing first!!!).
I am no mechanic, but it took me about 30 minutes a side to fix the issue, careful with the WD40 oil when freeing up the bolts... dont spray it onto your brake discs!!! you will find the bolts are a bit of an animal to free up.. but the fix is really easy!
Good luck
__________________ Carpe Diem
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